CATERPILLAR
SERIE 3500
Items available from the F&CO Consortium. For 3500 series engines vary by application and series ranges, but generally include products such as:
-Pistons (aluminium and one-piece IPDSteel™).
-Cylinder liners (induction hardened).
-Rings (specific for applications such as diesel or natural gas).
-Pins and retaining latches
-Liner O-ring seals.
-Intake and exhaust valves.
-Valve springs.
-Valve seat inserts
-Valve guides
-Valve bridges
-OEM (original manufacturer) gasket sets.
-IPD type 123™ complete gasket sets.
-Oil pump components
-Water pump components.
The one-piece steel piston, utilizing its patent-pending IPDSteel™ technology for the 3500 series product line, is manufactured from high-strength alloy steel and by a heat-treated casting process that has been intensively tested and demonstrated successful results.
CATERPILLAR ENGINES:
D3508, D3512, D3516, D3524, G3508, G3512, G3516, G3520, D3406, D3408, D3412, D3406E, D3408E, D3412E, G3406, G3408, G3412, D3304, D3306, D333, G3304, G3306, G333, 3204, 3208, 3114, 3116, 3126, D379, D398, D399, G379, G398, G399, D353, G353, D339, D342, G342, D343, D346, D348, C15, C12.
CUMMINS ENGINES:
ISX / QSX (14.9L).
DETROIT DIESEL ENGINES:
SERIES 60
| CYLINDER COMPONENTS | |||
| ITEM DESCRIPTION | PART NUMBER | DIESEL or GAS | NOTES |
| Cylinder Kit-IPDSteel™ | PLG2995204 | Diesel | Includes IPDSteel™ piston, induction hardened liner, rings, pin, locks and liner seals |
| Cylinder Kit-IPDSteel™ | PLG3145005 | Diesel | Includes IPDSteel™ piston, induction hardened liner, rings, pin, locks and liner seals |
| Cylinder Kit - Compression Ratio of 13.0:1 | PLG7C2431 | Diesel | Includes piston, liner, rings, pin, liner locks and seals, induction hardened liner. |
| Cylinder Kit - 13.5:1 Compression Ratio | PLG9Y2100HD | Diesel | Includes piston, liner, rings, pin, liner locks and seals, induction hardened liner. |
| Cylinder Kit - 13.0:1 Compression Ratio / Wide Flange Sleeve | PLG9Y4124HD | Diesel | Includes piston, liner, rings, pin, liner locks and seals, induction hardened liner. |
| Cylinder Kit - 13.0:1 Compression Ratio / Narrow Flange Sleeve | PLG9Y4124HD/ NF | Diesel | Includes piston, liner, rings, pin, liner locks and seals, induction hardened liner. |
| Cylinder Kit-Compression Ratio of 8.0:1 | PLG1014140 | GAS | Includes piston, liner, rings, pin, liner locks and seals, induction hardened liner. |
| Cylinder Kit - Compression Ratio of 11.0:1 | PLG6I4609 | GAS | "Double Nickel Ring Insert": Includes piston, liner, rings, pin, liner locks and seals, induction hardened liner. |
| Cylinder Kit - Compression Ratio of 11.0:1 | PLG1973765 | GAS | “Nickel Single Ring Insert” – Available mid-2010, for select engines running at 1500 rpm or higher” |
| Piston - IPDSteel™ ONE Piece Steel Piston | 2995204 | Diesel | Available only in PLG cylinder kits |
| Piston - IPDSteel™ ONE Piece Steel Piston | 3145005 | Diesel | Available only in PLG cylinder kits |
| Piston - Compression Ratio of 13.0:1 | 7C2431 | Diesel | |
| Piston - Compression Ratio of 13.5:1 | 9Y2100HD | Diesel | |
| Piston - Compression Ratio of 13.0:1 | 9Y4124HD | Diesel | |
| Piston - Compression Ratio of 8.0:1 | 1014140 | GAS | |
| Piston - Compression Ratio of 11.0:1 | 6I4609 | GAS | |
| Piston - Compression Ratio of 11.0:1 | 1973765 | GAS |
| Sleeve, 6.69" bore cyl. | 1106993 | Diesel/GAS | Wide flange, induction hardened |
| Sleeve, 6.69" bore cyl. | 1238206 | Diesel/GAS | Narrow flange, induction hardened |
| Ring set | RS3500D | Diesel | |
| Ring set | 7E2899 | GAS | |
| Ring set | 3500RS1 | Diesel | |
| Piston pin | 1388506 | Diesel/GAS | |
| Piston pin | 2638955 | Diesel | (1-piece steel pistons only) |
| Piston pin locks | 8N7296 | Diesel/GAS | |
| Piston pin locks | 2531238 | Diesel | (1-piece steel pistons only) |
| Liner seal set | 6V3774 | Diesel/GAS | Includes 3 liner seals and 1 band seal |
| VALVE TRAIN AND CYLINDER HEAD COMPONENTS | |||
| ITEM DESCRIPTION | PART NUMBER | DIESEL or GAS | NOTES |
| Lifter | 2636679 | Diesel/GAS | Lifter Assembly |
| Lifter, repair kit | 2636679RK | Diesel/GAS | Lifter repair kit, includes pin and roller |
| Bridge, valve | 2657538 | Diesel/GAS | Exhaust |
| Bridge, valve | 2657537 | Diesel/GAS | Admission |
| Button, rocker | 8F8858 | Diesel/GAS | |
| Ring, rocker | 8F8858 | Diesel/GAS | |
| Screw, rocker arm adjustment | 2002003 | Diesel/GAS | |
| Bushing, rocker arm | 1W4594 | Diesel/GAS | |
| Bushing, rocker arm | 2302620 | Diesel | New style |
| Valve, intake and exhaust | 7E4609 | Diesel | 30◦, intake and exhaust in previous engines |
| Valve, exhaust | 1219839 | Diesel | 30◦ Exhaust valve with tapered stemMore recent engines |
| Valve, exhaust | 1219835 | Diesel | 45◦ Exhaust valve |
| Valve, exhaust | 1944897 | Diesel | 1/2” valve stem. Updated from 1219835 |
| Valve, intake and exhaust | 1047184 | Diesel/GAS | 20◦ valve with chrome stem for use as intake and exhaust |
| Guide, valve | 1339306 | Diesel | 3/8” Intake and Exhaust Without Flaring |
| Guide, valve | 9Y1847 | Diesel/GAS | 3/8" intake/exhaust reaming for additional lubrication |
| Guide, valve | 1976995 | Diesel | 1/2” exhaust - used with valve 1944897 |
| Guide, valve | 1491982 | Diesel | 3/8”, .005 over size |
| Guide, valve | 1665944 | Diesel | 3/8”, .020 over size |
| Guide, valve | 2763875 | Diesel | Exhaust, .127mm OS/OD |
| Guide, valve | 2763876 | Diesel | |
| Guide, valve | 9Y1846 | GAS | Exhaust (not for landfill) |
| Guide, valve | 9Y1847 | GAS | Admission (not for landfill) |
| Guide, valve | 1845494 | GAS | Exhaust (not for landfill) |
| Guide, valve | 1845495 | GAS | Admission (landfill) |
| Spring, valve | 1011177 | Diesel | Inside |
| Spring, valve | 1011180 | Diesel | Abroad |
| wedge, valve | 2A4429 | Diesel/GAS | Intake/Exhaust (3/8” valves) |
| wedge, valve | 1977055 | Diesel | Exhaust (1/2” exhaust valve only) |
| Valve rotator | 1976999 | Diesel/GAS | Unprotected Intake/Exhaust |
| Valve rotator | 1977062 | Diesel/GAS | Admission |
| Valve rotator | 1977063 | Diesel/GAS | Exhaust |
| Insert, valve seat | 1302607 | Diesel | 20◦ Admission |
| Insert, valve seat | 1302608 | Diesel | 45◦ Escape |
| Insert, valve seat | 6I1713 | GAS | 20◦ Intake/Exhaust with 2.367” external diameter. and 0.460” deep |
| Insert, valve seat | 1225963 | GAS | 20◦ Inlet with swirl plate |
| BEARINGS | |||
| ITEM DESCRIPTION | PART NUMBER | DIESEL or GAS | NOTES |
| Rod bearing | 1077330 | Diesel/GAS | Standard |
| Rod bearing | 1077331 | Diesel/GAS | 0.025” |
| Main bearing | 1496031 | Diesel/GAS | Standard |
| Main bearing | 1496032 | Diesel/GAS | 0.025” |
| Push plate | 7C6209 | Diesel/GAS | |
| Cam bearing | 7N2048 | Diesel/GAS | Previous style |
| Cam bearing | 1161359 | Diesel/GAS | Front “B” block with an “A” cam |
| Cam bearing | 1011198 | Diesel/GAS | Previous “B” block with a “B” cam |
| Bushing, connecting rod | 1181655 | Diesel/GAS |
| COOLING AND LUBRICATION SYSTEM | |||
| ITEM DESCRIPTION | PART NUMBER | DIESEL or GAS | NOTES |
| Cooler, oil | 1245142 | Diesel/GAS | |
| Water Pump | 2128177 | Diesel/GAS | Select applications 3512 and 3516 |
| Water Pump Repair Kit | 2225152 | Diesel/GAS | Kit includes the shaft and impeller. Suitable for pumps 2128172, 2128177, 0R9673, 0R9671, 10R1671 and 10R1669 |
| Water Pump Repair Kit | 2225153 | Diesel/GAS | Kit includes the shaft and impeller. Suitable for pumps 2128172, 2128177, 0R9673, 0R9671, 10R1671 and 10R1669 |
| Water Pump Repair Kit | 2219278 | Diesel/GAS | Kit includes the shaft and impeller. Suitable for pumps 6I3520, 7E9781, 7E9782, 2128168, 2128169, 2128166, 0R3192 and 0R4570 |
| Regulator | 6I4954 | Diesel/GAS | 170◦ F |
| Regulator | 2477133 | GAS | 190◦ F (PREVIOUS NO. 7C3095) |
| MISCELANEOUS ITEMS AVAILABLE | |||
| ITEM DESCRIPTION | PART NUMBER | DIESEL or GAS | NOTES |
| Steel separator plate | 2603904 | Diesel/GAS | Aluminum separator plates can be replaced |
| Cartridge, turbo | 1182988 | Diesel/GAS | |
| Cartridge, turbo | 7W3570 | Diesel/GAS | |
| Type 123™ IPD Gasket Sets | 123™ is an exclusive innovation from the F&CO OILFIELD SOLUTIONS® consortium, offering the engine rebuilder a variety of engine gasket kits designed specifically for one function, such as cylinder head replacement, half kit or complete overhaul, by providing the gaskets and stamps necessary to do the job. | ||
| OE style multi-seal groups | F&CO OILFIELD SOLUTIONS® offers a full range of "OE" style manifold groups, such as upper, lower, front, rear, etc. |